Before removing the engine from the car, it is necessary to prepare a reliable stand on which the engine must stand steadily.
To remove and install the engine on a car, you will need: keys «on 10», «at 13», «at 17», «at 19», articulated extension, sockets «at 13», «at 17», «at 19», «at 22», «at 24», socket TORX T14, wrench, screwdrivers, pliers, hoist or other lifting device, slings (strong rope).
1. Remove the hood (see «Removal and installation of a cowl»).
2. Remove the decorative engine cover (see «Removal and installation of a decorative casing of the engine»).
3. Reduce the pressure in the engine power system if the car will be repaired immediately after the trip (see «Reduced fuel pressure in the engine power system»).
4. Disconnect the wire from the terminal «minus» battery.
5. For convenience, remove the battery (see «Removing and installing the battery»).
6. Remove the engine mudguard from the car (see «Removal and installation of a mudguard of the engine»).
7. Drain the coolant from the engine cooling system (see «Coolant replacement»).
8. Remove the air filter (see «Removal and installation of the air filter»).
9. Disconnect from the cylinder head, throttle assembly and intake module all hoses, pipelines and wires that were disconnected before removing the cylinder head to replace its gasket, as well as the throttle cable with its bracket (see «Replacing the cylinder head gasket»).
10. Disconnect harness connectors from speed sensor, crankshaft position sensor and knock sensor (see subsection Electrical equipment «Engine management sensors»).
11. Disconnect the wires from the starter (see «Removal and installation of a starter») and generator (see «Removal and installation of the generator»).
12. Disconnect the harness connectors from the reverse light switch and the reverse gear lock solenoid on the transmission.
13. Disconnect the connectors of the oxygen concentration sensor wire harnesses and remove their wire holders from the openings of the heat-insulating shield of the steering mechanism (see «Catalyst replacement»).
14. Disconnect the harness connector from the ignition coil.
15. Disconnect the engine harness holders from the bracket on the engine.
16. Take a plait of wires aside.
17. Disconnect the heater hoses from the fittings on the bulkhead (the other ends of the hoses remain attached to the connecting pipe of the cooling system and the thermostat mounted on the engine).
18. Disconnect the fluid hose from the expansion tank (the other end of the hose remains attached to the cooling system connection pipe mounted on the engine).
19. Disconnect the jet link from the gearbox (see «Removal and installation of a transmission»).
20. Remove the additional muffler, as its downpipe prevents the engine from lowering down (see «Replacing the additional muffler»).
21. Disconnect the lower end of the clutch cable from the gearbox (see «Replacing the clutch release cable»).
22. Remove the throttle cable from the retainer on the engine...
23.... disconnect the second holder of the throttle cable from the bracket located on the gearbox next to the hole for the oil level indicator, and take the throttle cable to the side.
24. Loosen the nut of the coupling bolt of the jet tie rod...
25.... and remove the jet thrust bracket, as it prevents the engine from lowering down.
26. Disconnect the shift rod from the gearbox (see «Removal and installation of a transmission»).
27. Move the rods aside and tie, for example, with a wire to the anti-roll bar, so that they do not interfere when removing the engine.
28. Disconnect the front wheel drives from the front hubs (see «Removal and installation of a transmission»).
29. Remove front suspension braces (see «Replacing the brace and brace mounting brace»).
30. Make sure all wires, hoses and controls are disconnected from the engine.
31. Attach the hoist straps to the engine and tighten them slightly to relieve the engine mounts.
32. Turn away two nuts of fastening of a pillow of a back support to a body.
33. Turn out a bolt and turn away two nuts of fastening to side members of pillows of the left and right forward support of the engine (see «Replacing engine mounts (power unit)»).
34. Install a pre-prepared stand under the engine, lower the engine onto it, raise the car and remove the engine from under it.
35. Establish on the car the engine in an order, the return to removal. After installation, add oil to the crankcase and coolant to the cooling system.
36. Adjust throttle actuators (see «Throttle cable adjustment and replacement») and gearbox control (see «Gearbox control drive adjustment»).
37. Start the vehicle engine and check for fuel, oil and coolant leaks. Check oil pressure. Listen to the engine: it should run smoothly, without extraneous noise and knocks.