Features of the design of the gearbox The car has a five-speed gearbox, combined with a differential and final drive. input shaft 29 (pic. 6.4) made in the form of a block of driving gears, which are in constant engagement with the...
Removal and installation of a transmission You will need: keys «on 10», «at 13», «at 17», «at 19», a large flat-bladed screwdriver. Place the vehicle on a lift or inspection ditch. Raise the hood and lock it in this position. Before removing...
Disassembly of the gearbox and troubleshooting of its parts Attention! If during the repair of the gearbox, at least one of the following parts was replaced: clutch or gearbox housing, differential housing or differential bearings, then it is necessary to...
Secondary shaft repair Pic. 6.8. Output shaft details: 1 - nut; 2 - thrust plate; 3 - sliding clutch of the synchronizer of the 5th gear; 4 - sliding clutch hub; 5 – a blocking ring of the synchronizer; 6 - gear V...
Input shaft repair The input shaft is a block of drive gears, one part of which is made on the shaft, and the other is pressed with a large interference fit. Therefore, the input shaft is a non-separable structure,...
Synchronizer repair You will need: flat-bladed screwdriver, pliers with thin jaws. 1. Remove the synchronizer from the secondary shaft (see «Secondary shaft repair» ). 2. Before disassembly, mark the position of the...
Differential repair You will need: socket wrench (head) «at 17», round-nose pliers or special pliers for removing retaining rings, a thin chisel, a hammer. Pic. 6.9. Differential: 1 – setting ring of the speed sensor; 2...
Selection of an adjusting ring for differential bearings Pic. 6.10. Scheme for selecting the thickness of the differential bearing adjusting ring: 1 - indicator; 2 - base plate; 3 - differential bearing; 4 - adjusting ring; 5 - mandrel The differential...
Gear selector repair Pic. 6.6. Gear selection mechanism: 1 - gear selection lever (forward); 2 - guide axis of the locking brackets; 3 – an axis of the lever of a choice of transfers; 4, 11 - springs; 5 - retaining ring;...
Replacing gearbox seals For replacement glands of internal constant-velocity joints (SHRUS) drain the oil from the gearbox (see «Changing the oil in the gearbox» ). Note. The inner CV joint seals can be replaced without...
Replacement of bushings of an axis of the lever of a gear change You will need: key «at 13», Phillips screwdriver. 1. Remove the lining of the floor tunnel (see «Removal and installation of floor tunnel linings» ). 2. Key «at 13» unscrew the nut securing the gear...
Gear Lever Repair The gear lever should turn freely, without jamming, in the ball joint. If not, check and if necessary replace the ball joint and spherical washer. If, after sinking down to the stop, the lever does...
Gearbox control drive adjustment Adjustment may be required after removal and reinstallation of the transmission, as well as in the event of unclear gear shifting during operation of the vehicle. You will need two keys «at 13». 1....